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Quadruple/Sixfold Leveling Machine JZ-80

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Specification parameters

Z类设备型号

Model-Z

JZ-60

四重式/六重式

JZ-80

四重式/六重式

JZ-100

四重式/六重式

JZ-120

四重式/六重式

整平机标准宽度

Max.criteriom width

400-2200mm 400-2200mm 400-2200mmm 400-2200mm

辊径

Roller diameter

60mm 80mm 100mm 120mm

最大板厚

Max.thickness

6mm 8mm 12mm 16mm

额定板厚

Thickness range

1-6mm 1.5-8mm 3-12mm 4-16mm


辊数

Leveling roller

quantity

19pcs

(上9下10)

19pcs

(Upper 9pcs/

Lower 10pcs)


19pcs

(上9下10)

19pcs

(Upper 9pcs/

Lower 10pcs)


19pcs

(上9下10)

19pcs

(Upper 9pcs/

Lower 10pcs)


19pcs

(上9下10)

19pcs

(Upper 9pcs/

Lower 10pcs)


最短工件

Min.work-piece size

15x120mm 10x60mm 60x180mm 60x200mm

整平调节方式

Leveling roller gap

adjust method

四点伺服调节

Four points auto. Adjust driven by servo motors

矫平速度

Leveling speed

0-12m/min

电压

Voltage

AC三相380V 50HZ(可定AC3 phase 380V 50HZ (Or local voltage)


EQUIPMENT PRINCIPLE

4-HIGH LEVELING PRINCIPLE

6-HIGH LEVELING PRINCIPLE

Based on "Bauschinger effect", metal blanks were repeatedly twisted to make metal fiber gradually consistent, eliminate internal stress, restore and improve the flatness of work-pieces. Suitable for construction machinery, metallurgy, vehicles, metal structures, ships, pressure vessels, chemical machinery and other manufacturing industries as well as metal material warehousing, metal plate distribution etc. industry. It not only can be used separately but also used in metal plate formingline, coilfeeding line etc.


It's concentric of the bearings and support roller so as to guaranteed very precise and consistent running of the support rollers and increase leveling roller's rigidity, meanwhile, it's designed more wider of the support rollers than competitors, then it can well improve the scratch on material's surface caused by support rollers.

The deflection force generated during the operation of the leveling roller and assistant roller are borne by the support rollers. Multiple sets of support rollers work together to greatly improve the stress state of the leveling roller and facilitate the conduction of leveling, pressure.


Leveling roller material is smelted and forged high-grade alloy steel Gcr15. Roller body hardness is HRC28-32" after heat treatment, hardened layer depth is:2-4mm. The leveling surface is chromium plated with a coating, depth of 0.1-0.2ram, surface smoothness reaches 0.8-0.2, surface hardness HRC60-64,the mechanical properties of the leveling roller after processing have reached tensile strength≤900N/mm, yield limit ≤800N/mm, elongation coefficient ≥15%, Impact resistance value≥70N-M/cm.


When the support roller bears the deflection force, it is transmitted to the leveling roller through the assistant roller. The assistant roller has the same length as the leveling roller, but its diameter is slightly smaller, so that the plate becomes flat during the by uneven distribution of direct contact between the support roller and the leveling rollers.

leveling process. The force is evenly distributed along the entire plate width, thus avoiding the indentation phenomenon caused


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